Failure Risk Analysis in the Plastic Yarn Production Process Using the FMEA Method and Kaizen Approach

Dewantara, Ananda Bayu (2024) Failure Risk Analysis in the Plastic Yarn Production Process Using the FMEA Method and Kaizen Approach. SITEKIN: Jurnal Sains, Teknologi dan Industri, 21 (2). pp. 228-236. ISSN 2721-2041

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Abstract

The manufacturing industry is a key pillar in global economic growth, yet the risk of failure remains a crucial challenge. PT XYZ, a plastic yarn manufacturer in Gresik, faces similar challenges despite achieving success. The production process is not yet optimal, with a defect rate exceeding the standard limit. This research utilizes the FMEA and Kaizen approaches to identify priority failure modes and propose improvements. Analysis indicates that yarn spot defects are the top priority for correction, attributed to insufficient pump pressure. Proposed improvements based on the Risk Priority Number include installing pressure control devices, implementing preventive maintenance, and providing support facilities for operators. Therefore, these improvements are expected to enhance the efficiency and the quality of the plastic yarn production process at PT XYZ Gresik.

Item Type:	Article
Uncontrolled Keywords:	Diagram Pareto, Diagram Fish Bone, FMEA, Kaizen
Subjects:	Engineering > Industrial Engineering Engineering
Divisions:	Faculty of Engineering > Industrial Engineering Study Program
Depositing User:	Ananda Bayu Dewantara
Date Deposited:	10 Jul 2024 03:41
Last Modified:	10 Jul 2024 03:41
URI:	http://eprints.umg.ac.id/id/eprint/10731

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